Presentation of our activities
With a staff of 650 engineers and technicians fully certified, Institut de Soudure is able to provide global services in technical assistance from design (calculation, choice of base materials, welding process, NDT techniques and assembly designs, according to codes/standards and working conditions) to inspection, supervision of construction and acceptance of equipments.

Five competences working in synergy

Inspection
Testing
Investigation, consultancy,
calculation, design
Training & Certification
Research & Education
Other activities
Institut de Soudure serves more than 8,000 clients from many different sectors

Oil, gas and chemicals industry
Steel industry
Aerospace, railways, automotive
industry
Construction industry
Power industry
Other fields

Section 1: Inspection

Ensuring the compliance and safety of your installations


For more than 50 years, this activity has enjoyed a know-how and a unique experience recognized all over the world.

Institut de Soudure can carry out inspection and supervision in the field of Pressure Vessels, metallic structure construction, piping and pipelines (land and offshore).

Main activities are detailed as follows:
  • Welding and welder procedure qualifications
  • Contractor documentation review and approval
  • On-site and workshop inspection and supervision
  • Planning survey
  • Management of design evolution (NDT and welding sequences)
  • Coating and painting inspection
  • Expediting
  • Welding supervision
  • NDT supervision and audit
  • Conformity assessment
  • Risk Based Inspection
REGULATORY INSPECTION

Member of ASAP - French Notified Body for Pressure Vessels – Institut de Soudure ensures the conformity of new pressure vessels and the follow-up of in-service equipment.

Inventorying, checking of equipment at commissioning, periodical requalification, checking after intervention. The manufacturing of high-tech pressure vessels and boilers elements is increasingly requiring the skills and the comprehensive offer of Institut de Soudure experts. Here is a non exhaustive list of our services in regulatory inspection:
  • Assessment of new pressure equipment under ASAP approval
  • Application of quality insurance modules for the follow-up of production
  • Realization of audit regarding subcontractors abroad
  • Reassessment of existing pressure vessels
  • Consultancy and regulatory assistance
  • Training on law & regulations
  • Welding Procedures Specifications, Welders Performances Qualifications in the field of pressure equipment
  • Requalification of pressure vessels and piping in the field of petrochemicals and chemical industries.
THIRD PARTY INSPECTION

Our inspector teams work on the conformity of new equipment as well as on periodical inspection.

Plant shutdown, in-welding inspection, qualification of welders and of welding process specifications, testing of anti-corrosion coatings, packaging inspection, acceptance of supplies.

We have got our own rope access technicians able to carry out inspection and testing services.

Our teams are entitled to carry out tests on any sort of work:
  • Construction works, road signalization works, buildings
  • Metallic structures
  • Pressure vessels, pipings, boiler works
  • Pipe-lines
  • Storage tanks
  • Welded-steel constructions

Section 2: Testing

Checking the quality of your equipments and manufacturing products


NON DESTRUCTIVE TESTING

Institut de Soudure has been providing Non Destructive Testing for more than 50 years:
  • X-ray and ϒ-ray radiography
  • Magnetic particles testing
  • Eddy current testing
  • Ultrasonic testing
  • Leak testing
  • Dye penetrant testing
In order to meet its clients' needs, Institut de Soudure develops innovative NDT techniques by associating different techniques such as:
  • Acoustic emission
  • Automatic UT
  • TOFD (Time of Flight Diffraction)
  • Guided waves
  • ACFM (Alternative current field measurement)
  • Real time radiography and Infra-red thermography
  • Phased array

DESTRUCTIVE TESTING

The IS Group has got on a 800m² plate form its own testing facilities to ensure services upon request or as a support to other inspection works:
  • Mechanical and metallographic testing
  • Fatigue and fracture mechanics
  • Corrosion tests
  • Chemical analysis
  • Stress measurements on site

Section 3: Investigation, consultancy, stress calculations, design

Solving complex problems and advising industry


Here are some examples of the services we provide (non-exhaustive list):
- Dimensioning and design studies
- Studies for industrial installations
- Technical aid in welding
- Welding audits
- Damage assessment

METALLURGICAL INVESTIGATION

Institut de Soudure is able to provide technical assistance in determining the causes of deterioration and/or failure for items of any size.

The use of advanced techniques such as metallographic examination, stress evaluation (X-Ray, stress gauge), SEM and chemical analysis, allows our specialists to perform expertise on welded, surfaced, brazed components, or even non-welded components, in steel or non-ferrous alloys.

CONSULTANCY

Every day, our expert are supporting industry in their technical choices
  • long-term technical support
  • Welding audit
  • Optimisation of assembly procedures
DESIGN AND CALCULATION

Institut de Soudure's engineers and technicians are specialized on calculation in many applications such as metallic structures, boiler making, pressure vessel, construction.
Those activities include:
  • Checking equipment design
  • Development of welding process operations
  • Determination of fabrication processes, heat treatment and NDT requirements and procedures.

Section 4: Training & Certification

Providing the best training from trainee welders through experienced engineers


In the field of continuing education, Institut de Soudure provides Theoretical and Practical training in welding, including brazing and soldering, and Non Destructive Testing, in France and abroad.

Different kinds of training are available, any of them with professional diplomas, qualifications or certification recognised worldwide.

PROFESSIONAL TRAINING

Important means:
  • 11 training centres all over the French territory
  • 250 welding booth
  • the technologically advanced equipment of our research laboratories can be used by the trainees during the specific training (laser, electron beam, fatigue and fracture mechanics....)
Many assets:
  • more than 120 training sessions are proposed
  • a teaching follow-up: the objectives of each trainee is clearly determined and defined in agreement with its company
  • training sessions are given either in our centres or in your company
  • our training courses take place all the year long
A comprehensive range of training sessions:
  • TRAINING LEADING TO INTERNATIONAL WELDING DIPLOMAS: for Engineers (IWE), Technologists (IWT), Specialists (IWS) and Inspectors (IWIP).
  • THEORETICAL WELDING TRAINING
Welding metallurgy
Welding processes and equipment
Manufacture - design - calculation of welded constructions
Soldering in electronics
Welding inspection
Hygiene and safety environment
DESP 97/23 EC regulation (concerning pressure vessels)
  • NON DESTRUCTIVE TESTING TRAINING
Radiographic testing
Ultrasonic testing
Surface examination (visual examination , penetrant testing, magnetic particle testing)
Preparation for certification in accordance with EN 473, ISO 9712 and ASNT.
  • PRACTICAL WELDING TRAINING
Institut de Soudure trains and qualifies welders and operators of any level, in all welding processes at its own
training centers, at the clients' company or abroad.
Preparation to EN 287, FD A 88-111, ESA, TGA, ASME qualifications.
  • RISK PREVENTION TRAINING
CERTIFICATION

Institut de Soudure organizes certification examinations for NDT personnel and welding inspectors.

Our company animates 4 exams centers for certification in Non Destructive Testing approved by the COFREND.
Institut de Soudure is able to certificate or accredit technicians in Non Destructive Testing techniques, according to ASNT TC1A, EN 473 and ISO 9712.

Section 5: RESEARCH & EDUCATION

Contributing to the technological development of companies


More than 80 experts undertake short-term or long-term research work through numerous European research projects and industrial contracts for international clients. The laboratories are equipped with major research and test facilities in the following fields:

RESEARCH

  • JOINING ENGINEERING
Projects conducted in this plate-form are centered on:
  -   Brazing and soldering
  -   Resistance welding
  -   Arc welding
  -   Laser beam and electron beam welding
  -   Friction Stir Welding
  -   Hybrid laser
  • MECHANICAL AND CORROSION
Institut de Soudure is a major player for testing, analyzing and providing services in this field.

It is well-known for characterisation of fracture toughness of welded assemblies (K1c, J1c, COD, etc...) and fullscale testing of components or representative samples.
  -   Numerical modelling of welding
  -   Fatigue tests for structural integrity assessment
  -   Standardized mechanical tests
  -   On site strain measurement
  -   Fatigue tests per cycled pressurization
  -   Engineering Critical Assessment
  -   Corrosion tests

The Institute is also able to carry out 3D simulation of welding operations.

  • NON DESTRUCTIVE TESTING
Development of testing methods for:
  -   In-service equipments
  -   New equipments
  -   Composite products
Research
programs
Clients
studies
Services Industrial studies for
the profession
Research programs

Institut de Soudure is the founding member of the Competitiveness Hub MIPI "Innovating Materials Intelligent Processes" labelized by the National Ministry. IS is driving the thematic focus on "Assembly".

The Institut de Soudure is involved in 6 European projects (Tofdproof, Wel-Air, Enpower, EuroStir, Deepweld, Hiprotig) about developing innovative technologies for assembly and controls.

Clients studies

Those are the industrial studies or associative projects as SOFI Project "Evaluation of the welding innovative processes for the assembly of thin steel sheets"

Industrial studies for the profession (In collaboration with the CETIM-Technical Center of Mechanical Industries and the FIM-Federation of the Mechanical Industry)

As a special member of the CISFIM (Interprofessional Welding Commission created by the Mechanical Industries Federation), Institut de Soudure is working on several subjects as:
  -   Corrosion mastering
  -   The knowledge of the processes and technologies
  -   The resistance to fatigue
  -   The knowledge of materials and their weldability
  -   Develop the productivity and increase the performances

Services

They are tests / achievements of demonstrators or industrial prototype and preproductions.

EDUCATION

Institut de Soudure manages two education schools:
  • ESSA (Ecole Supérieure du Soudage et de ses Applications - Higher university of welding and its applications), a prestigious School entitled to award the diploma of Welding Engineer.
ESSA is recognized as the most complete, demanding and precise training in welding all over the world. It exceeds the requirements of the International Welding Engineer (IWE).
Its ability to educate engineers from the entire world, makes it a most in the field of welding training.
During its 72 years of existence, the school has trained approximatively 1.800 students, including 300 overseas engineers from 42 countries.
  • EAPS (Ecole d'Adaptation aux Professions du Soudage - School of adaptation to the welding professions) intended for high-level technicians.
Research and Development included also:
  • DOCUMENTATION
  -   1200 bibliographical references and articles seized annually in the data base
  -   Development of the "Technological survey and strategic intelligence"
  • CORPORATE MEMBERS
By joining the club of Corporate Members, companies can access to a customised technological support:
  -   Free advise and meeting with experts
  -   Quick answers to technical or commercial enquiries
  -   State-of-the-art reports and data sheets
  -   Technical oriented hotline
  -   Follow-up of normative work and regulation
  -   Monitoring of technological development and quarterly sending of technical documentation
  -   Access to research surveys undertaken by the Institut de Soudure
  -   Invitation to day thematic seminars and forums with experts and to exhibitions and/or demonstration of equipment
  -   Dedicated spaces for members at www.isgroupe.com